Manufacturing process consists of many complicated processes and when the issue comes to custom clothing, the things get more difficult. The reason for that, custom clothing is directly related to desires of customer and at this point the experience of custom clothing manufacturer takes place in. For these reasons and more, you have to make a detailed research about the company that you are about to work and the competition rates in related industry. The manufacturing industry is a very competitive one that is why you have to make more detailed research compared to other markets. The experienced custom clothing manufacturers show their difference in their knowledge about organizational areas in garment manufacturing. On manufacturing industry bases there are certain area existed that becomes guide to manufacturing. These organizational areas and sequences can be listed as:
- Design/ Sketch
In the garment producing the primary step is coming up with the sketch for the dresses that got to be ready. For this purpose the designer initial draw many rough sketches within the sketch book. The designer doesn’t choose details at this moment however he rather let his ability flow on the paper and he attracts several sketches. Later these sketches are analyzed by a panel of designers. They finally choose few out of them.
- Pattern Design
The pattern maker currently develop initial pattern for the designs in anybody customary size. This is often created by pattern drafting methodology and therefore the purpose of creating this pattern is to form the sample garment for take a look at match.
- Sample Making
The first patterns are sent to the stitching unit for grouping them into garment. This is often typically seamed on calico or fabric that is associate inferior quality of material and it reduces value. This sample is built to investigate the pattern match and style too.
- Production Pattern
The pattern style is currently taken for making the assembly patterns. The assembly pattern is one which is able to be used for large production of clothes. The pattern maker makes the patterns on customary pattern creating paper. These papers are made-up of assorted grades. The foremost vital part, the paper pattern is created from the lightest and thinnest paper commercially on the market (it isn’t made at the pattern companies). It’s known as seven.5 lb (3.4 kg) basis paper. Custom clothing products patterns are often created by 2 means: manual methodology, CAD/CAM methodology.
An apparel stitching pattern or fabrication process; patterns draft is developed by scheming, taking account of direct sample, measurement chart, actual body size measurements, some allowances that are completely different for various styles of materials and patterns.
The purpose of grading is to form patterns in numerous customary sizes. Grading a pattern is admittedly scaling a pattern up or down so as to regulate it for multiple sizes. Pattern sizes are often giant, medium and tiny instead there are customary patterns of size ten, 12, 14, sixteen and then on for various figure and statures sizes. This is often usually however we tend to get S M L XL XXL filler.
- Marker Making
The measure department determines the material distance required for every vogue and size of garment. Laptop code helps the technicians produce the optimum material layout to counsel thus material is often used with efficiency. Markers, created in accordance to the patterns are connected to the material with the assistance of adhesive husking or staples. Computer marking is finished on specialized software. In computerized marking there’s no want of enormous paper sheets for scheming the distance, in fact, mathematical calculations area unit created instead to grasp what proportion material is needed.
With the assistance of spreading machines, material is stacked on each other in reaches.
The fabric is then cut with the assistance of fabric cutting machines appropriate for the sort of the fabric. These are often band cutters having similar work methodology like that of band saws; cutters having rotary blades; machines having reciprocal blades that saw up and down; die clickers like die or punch press, or computerized machines that use either blades or optical device beams to chop the material in desired shapes.
The sorter kinds the patterns in keeping with size and style and makes bundles of them. This step needs a lot of preciseness as a result of creating bundles of mismatched patterns will produce severe issues. On every bundle there are specifications of the design size and therefore the marker too is connected with it.
The sorted bundles of materials are currently able to be seamed. Giant apparel makers have their own stitching units different use to present the materials on contract to different configuration of the frame. The stitched components of the garment, like sleeves or pant legs, area unit assembled along to present the ultimate type to the article of clothing.
Open seams, wrong sewing techniques, non- matching threads, and missing stitches, improper creasing of the apparel product, incorrect thread tension and raw edges are a number of the stitching defects which might have an effect on the garment quality adversely.
- Pressing/ Finishing
The next operations are those of finishing and/or decorating. Molding could also be done to vary the finished surface of the garment by applying pressure, heat, moisture, or bound different combination. Pressing, folding and creasing are the fundamental molding processes.
- Final Inspection
For the textile and fashion industry, product quality is calculated in terms of quality and customary of fibers, yarns, material construction, color fastness, styles and therefore the final finished clothes. That is why there is a lot of importance given to final inspection. This final inspection includes detecting sexing defects, color defects, sizing defects, garment defects. Broken or defective buttons, snaps, stitches, completely different shades inside constant garment, born stitches, exposed notches and raw edges, material defects, holes, faulty zippers, loose or hanging stitching threads, misaligned buttons and holes etc are also controlled.
The finished clothes are finally sorted on the idea of style and size and packed to tell distribution to the shops.
As you can guess, manufacturing process is just a whole complexity with many angles. That is why, as it has been mentioned above, it is important for the success of your clothing line to work with qualified custom clothing manufacturer. You can contact with us, in order to get more details about your custom clothing designs.